Tower Packing, Fractionation Trays & Internals

Tower Packing

Since mid-80s, Baretti has successfully designed and installed structured packing and relevant internals in fractionation columns. The main refinery experiences have been in:

  • Crude Atmospheric and Vacuum Towers:
    • Overflash / wash section
    • Pump arounds sections
    • Fractionations sections
    • Strippers
  • FCC Main Fractionators
  • Hydrocracking Main Fractionators
  • Coker Main Fractionators
  • Amine Absorbers and Regenerators
  • Sour Water Strippers

Other areas of experience are:

  • TEG Contactors
  • Quench Towers
  • LAB Alkylation
  • Fibers
  • Fatty Acids
  • Deodorizers
  • Air Cooling
  • Scrubbers

Fractionation Trays

BARETTI: An established name in the fractionation column business. Our trays have been installed in every type of columns and applications.

  • Valve Trays:
    • Rectangular Floating Valves
    • Round Floating Valves
    • Fixed Valves
    • Sieve Trays
    • Bubble Cap Trays
    • Baffle Trays
    • Cartridge Trays
    • Liquid/Liquid Extraction Trays
    • High Performance Trays - HPT
  • Special Features:
    • Lip Joint Connection
    • Quick Opening Manway
    • Anti-clogging Technologies
  • Hardware:
    • Clamps
    • Bolting
    • Valves

Applications

  • Atmospheric Crude Towers
  • Fuel Vacuum Towers
  • Lube Vacuum Towers
  • FCC Main Fractionators
  • Coker Fractionators
  • Stabilizers
  • Amine Absorption Towers
  • Regenerators
  • Light-ends Distillation Towers
  • Super Fractionators
  • Quench Towers

Internals

Liquid distributors are critical to the performance of the packed columns and the uniformity of the liquid flow is the main factor in designing these devices. The distributor is normally supported from the column shell and it is located at a distance between 50 to 150 mm from the top of the bed.

The main characteristic for a distributor can be identified as follows:

  • Uniformity of the distribution (or max % maldistribution)
  • Holes pattern
  • Liquid flow

Resistance to fouling is a very important characteristic because the blockage of some holes due to presence of scales, polymers or coking of the distributor can badly affect its performance. In particular, the following points should be considered:

  • Trough type distributors
  • Pan type distributors

Turndown is normally limited to 50-110%, but higher ones (1:10) can be achieved by use of multiple levels of holes. Pan, V notched or spray distributors cannot have very high turndown due to the impossibility of having more than one level of holes.